China Standard S Series Worm Gear Reductor Speed Reducer Right Angle Gearbox for Agricultural Machinery differential gearbox

Описание продукта

Подробные фотографии

 

Features of S series reducer

The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.

S57 SF57 SA57 SAF57 S series helical worm gear box speed reducer 0.18kw 0.25kw 0.37kw 0.55kw 0.75kw 1.1kw 1.5kw 2.2kw 3kw, max. permissible torque up to 300Nm, transmission ratios from 10.78 to 196.21. Mounting mode: foot mounted, flange mounted, short flange mounted, torque arm mounted. Output shaft: CZPT shaft, hollow shaft (with key, with shrink disc and with involute spline).

 

 

S series helical gear worm reducer

 

Features of products

1. The S series helical gear worm gear motor has a high technological content. It has a helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency of the machine. This series of products have complete specifications, wide speed range, good versatility, adapt to various installation methods, safe and reliable performance and long life, and have implemented international standards.

 

2. The uneven surface of the body has the effect of heat dissipation, strong vibration absorption, low temperature rise and low noise.

 

3. The machine has good sealing performance and strong adaptability to the working environment.

 

4. The machine has high transmission accuracy, and is especially suitable for working in occasions with frequent starting. It can be connected to various types of reducers and equipped with various types of motor drives, and can be installed in the 90-degree transmission operating position.

 

5. The key components of the motor are made of highly wear-resistant materials and undergo special heat treatment. They have the characteristics of high machining accuracy, stable transmission, small size, large carrying capacity, and long life.

 

6. The reducer can be equipped with various types of motors, forming a mechatronics, which fully guarantees the quality characteristics of the product.
 

Gearing Arrangement

Helical-worm

Выходной крутящий момент

10-4484 Nm

Input Speed

Reference details page

Output Speed

0.21-12 r/min

Цвет

Customizable

Сертификат

ISO9001

Structure

SF

Input power rating

0.55-7.5

Соотношение

9.96-241.09

Maximum torque

1270

Конфигурации ввода

Equipped with Electric Motors
Solid Shaft Input
IEC-normalized Motor Flange

Applicable Motors

Single Phase AC Motor, Three Phase AC Motor
Brake Motors
Inverter Motors
Multi-speed Motors
Explosion-proof Motor
Roller Motor

Output Configurations

Solid Shaft Output
Hollow Shaft Output

nstallation

Foot-mounted
B5 Flange-mounted
B14 Flange-mounted
с креплением на валу

Смазка

Oil-bath and Splash Lubrication

Параметры продукта

 

For more models, please contact us!

F helical gear reducer

Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.

Installation method: base installation, flange installation, torque arm installation.

Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.

The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.

Output mode: hollow shaft output or CZPT shaft output.

Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.

K helical bevel gear reducer

Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
and long life.

Installation method: base installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.

Output mode: hollow shaft output or CZPT shaft output, the average efficiency is 94%.

Reduction ratio: basic type 8.1-191, combined to 13459.

R helical gear reducer

Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
bearing.

Installation method: pedestal installation, flanges with large and small flanges are easy to choose.

Solid shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces.

Профиль компании

 

Сертификаты

 

Упаковка и доставка

 

Часто задаваемые вопросы

 

сельскохозяйственная коробка передач

Практические примеры: успешное внедрение сельскохозяйственных редукторов

Несколько тематических исследований демонстрируют успешную интеграцию сельскохозяйственных редукторов в сельскохозяйственную технику:

  1. Пример 1: Универсальность трактора

    На ферме на Среднем Западе США были внедрены тракторы, оснащённые регулируемыми коробками передач. Эти коробки передач позволяли тракторам плавно переключаться между пахотой, посадкой и уборкой урожая. Возможность регулировки скорости и крутящего момента повысила эффективность и сократила потребность в нескольких машинах.

  2. Пример 2: Управление садом

    В одном из садов Калифорнии в механизированных комбайнах для уборки урожая использовались специализированные редукторы. Эти редукторы обеспечивали контролируемое движение и точное позиционирование комбайнов среди деревьев. Адаптивность редукторов позволяла комбайнам маневрировать по неровной поверхности сада, минимизируя повреждения деревьев и плодов.

  3. Пример 3: Точная посадка

    На ферме в Европе была установлена ​​техника точного высева с редукторами с регулируемым передаточным числом. Это позволило точно контролировать заделку семян и глубину заделки. Редукторы сыграли важную роль в обеспечении равномерной всхожести и оптимизации контакта семян с почвой.

  4. Пример 4: Многозадачные инструменты

    Фермерский кооператив в Австралии использовал многоцелевые орудия, оснащенные универсальными редукторами. Эти орудия могли легко переключаться между такими задачами, как вспашка, боронование и внесение удобрений. Способность редукторов управлять крутящим моментом и передаточными отношениями обеспечивала оптимальную производительность при выполнении различных задач.

  5. Пример 5: Сохранение почвы

    Ферма в Африке внедрила редукторы в практику почвоохранения. Благодаря установке на тракторы специализированного оборудования с регулируемыми редукторами, ферма эффективно контролировала эрозию почвы и улучшила показатели инфильтрации воды. Редукторы позволили точно регулировать параметры в зависимости от типа почвы и уклона.

Эти тематические исследования иллюстрируют важную роль сельскохозяйственных редукторов в повышении эффективности, универсальности и производительности во всем спектре сельскохозяйственных применений.

Твердость: Закаленная поверхность зуба
Установка: 90 Degree
Макет: Expansion
Форма шестерни: Коническая шестерня
Шаг: Одношаговый
Тип: Редуктор
Образцы:
US$ 80/Piece
1 шт. (мин. заказ)

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сельскохозяйственная коробка передач

Key Features of a Durable and Reliable Agricultural Gearbox

A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

  • High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
  • Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
  • Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
  • Герметизация и защита: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering thсельскохозяйственная коробка передач

    Factors to Consider When Selecting the Right Gearbox for Farm Machinery

    Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

    • Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
    • Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
    • Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
    • Эффективность: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
    • Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
    • Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
    • Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
    • Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
    • Совместимость: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
    • Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

    By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

    e gearbox and protect internal components from damage.

  • Рассеивание тепла: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
  • Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
  • Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
  • Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
  • Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

China Standard S Series Worm Gear Reductor Speed Reducer Right Angle Gearbox for Agricultural Machinery   differential gearbox	China Standard S Series Worm Gear Reductor Speed Reducer Right Angle Gearbox for Agricultural Machinery   differential gearbox
editor by CX 2023-08-17

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редуктор сельскохозяйственный

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