Описание продукта
Starshine Drive K Series Helical -Bevel Geared Motor
Функции:
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Технические параметры
| Соотношение | 5.36-197.37 |
| Входная мощность | 0.12-200KW |
| Выходной крутящий момент | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CZPT shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT CZPT DRIVE
Компания ZheJiang CZPT Drive Co., Ltd (Starshine) располагает мощным техническим персоналом, насчитывающим более 350 сотрудников, включая более 30 инженеров-техников и 30 инспекторов качества. Компания занимает площадь 80 000 кв. м и оснащена передовыми обрабатывающими станками и испытательным оборудованием. Благодаря наличию провинциального центра инженерных технологий, лаборатории редукторов и современной научно-исследовательской базы, мы располагаем хорошей базой для разработки и обслуживания высококачественных редукторов и вариаторов.
Наша продукция широко используется в керамической промышленности, стекольной промышленности, деревообрабатывающем оборудовании, высоковольтных выключателях, пищевой промышленности и производстве напитков, упаковке и печати, складских и логистических предприятиях, подъемно-транспортных сооружениях и т. д., а CZPT технически обеспечивает профессиональную продукцию и услуги для клиентов среднего и высшего класса, а наши редукторы пользуются спросом как на внутреннем рынке, так и за рубежом, например, в Европе, Северной Америке, Южной Америке, на Ближнем Востоке, в Южной Азии, Юго-Восточной Азии, Африке и т. д.
В будущем CZPT будет придерживаться кредо «обслуживание клиентов, усердие и простота, самокритика, инновации, честность, командная работа» и концепции «качество создает ценность», чтобы сосредоточиться на требованиях клиентов и предоставить им конкурентоспособные решения в области передачи данных и постоянно создавать для них ценность, а также создать отрасль по производству высококачественного оборудования и создать предпочитаемый бренд, заменяющий импортную продукцию и постоянно модернизирующийся для конечных пользователей.
TEAM
QUALITY CONTROL
Качество: настаиваем на улучшении, стремимся к CZPT. С развитием отрасли производства оборудования заказчик никогда не удовлетворяется текущим качеством нашей продукции, напротив, мы создаем ценность качества.
Политика в области качества: повышение общего уровня в области передачи электроэнергии
Взгляд на качество: постоянное совершенствование, стремление к совершенству
Философия качества: качество создает ценность
3. Входной контроль качества
Установить приемлемый уровень контроля качества (AQL) входящих материалов, обеспечить всестороннюю проверку, отбор проб и обеспечение иммунитета. При приеме на склад качественной продукции, некачественные товары подлежат возврату, проверке, доработке и проверке на повторную обработку; нести ответственность за отслеживание брака, контролировать поставщика и принимать корректирующие меры для предотвращения повторных случаев.
4. Контроль качества процесса
Производственный участок проводит первичный осмотр, инспекцию и окончательную проверку, отбирает образцы в соответствии с требованиями некоторых проектов, оценивает тенденции изменения качества; обнаруживает аномальные явления в производстве и контролирует производственный отдел для улучшения, устранения аномальных явлений или состояний.
5. FQC (окончательный контроль качества)
После того, как производственный отдел завершит изготовление изделия, он встает на позицию заказчика по проверке качества готовой продукции, чтобы гарантировать соответствие качества ожиданиям и потребностям заказчика.
6. OQC (исходящий контроль качества)
После проверки образца продукции для определения соответствия требованиям разрешается хранение, но когда готовая продукция со склада до официальной поставки товара, проводится проверка, это называется проверкой отгрузки. Проверка содержимого: на складе осуществляется хранение и передача статуса для подтверждения, при подтверждении поставки продукта проводится проверка продукта для определения соответствия требованиям.
PACKING
ДОСТАВКА
| Приложение: | Motor, Machinery, Agricultural Machinery, Packaging |
|---|---|
| Функция: | Распределение мощности, изменение крутящего момента привода, изменение направления привода, изменение скорости, снижение скорости |
| Макет: | Bevel Helical Gear |
| Твердость: | Закаленная поверхность зуба |
| Установка: | Вертикальный тип |
| Шаг: | Трехступенчатый |
| Настройка: |
Доступный
| Индивидуальный запрос |
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Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Конические редукторы
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Уплотнения с замкнутым контуром
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Долговечность
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by CX 2023-04-21
