{"id":2662,"date":"2023-09-21T07:57:52","date_gmt":"2023-09-21T07:57:52","guid":{"rendered":"https:\/\/gearboxagricultural.com\/china-custom-custom-micro-planetary-reducer-ratio-3-1-1200-1-powder-metallurgy-machinery-gear-reducer-speed-transmission-high-torque-precision-gearboxes-for-dc-motors-with-great-quality\/"},"modified":"2023-09-21T07:57:52","modified_gmt":"2023-09-21T07:57:52","slug":"china-custom-custom-micro-planetary-reducer-ratio-3-1-1200-1-powder-metallurgy-machinery-gear-reducer-speed-transmission-high-torque-precision-gearboxes-for-dc-motors-with-great-quality","status":"publish","type":"post","link":"https:\/\/gearboxagricultural.com\/fr_fr\/application\/china-custom-custom-micro-planetary-reducer-ratio-3-1-1200-1-powder-metallurgy-machinery-gear-reducer-speed-transmission-high-torque-precision-gearboxes-for-dc-motors-with-great-quality\/","title":{"rendered":"China Custom Custom Micro Planetary Reducer Ratio 3: 1-1200: 1, Powder Metallurgy Machinery Gear Reducer Speed Transmission High Torque Precision Gearboxes for DC Motors with Great quality"},"content":{"rendered":"
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Description du produit<\/h2>\n

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We are 1 of the leading manufacturer of planetary gearboxes through powder metallurgy. A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear .\u00a0A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears.
When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values.\u00a0The planet carrier,<\/strong>Its objective is to hold up to gears of the same size, which mesh with the sun gear. <\/em><\/p>\n

\u00a0<\/p>\n


<\/em>
Avantages de la bo\u00eete de vitesses plan\u00e9taire\u00a0:<\/p>\n

    \n
  1. Fournit un couple \u00e9lev\u00e9 \u00e0 basse vitesse.<\/li>\n
  2. Les arbres sont fabriqu\u00e9s en acier alli\u00e9 tremp\u00e9 et revenu. <\/li>\n
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel <\/li>\n
  4. Faible niveau sonore.<\/li>\n
  5. Roulements \u00e0 rouleaux coniques de bonne qualit\u00e9 pour arbres d'entr\u00e9e et de sortie.<\/li>\n
  6. Haute efficacit\u00e9.<\/li>\n<\/ol>\n

    We produce precision metal gearboxes through powder metallurgy .
    Powder metallurgy is a\u00a0metal working\u00a0process in which finely-powdered metal is mixed with binder material to create a”feedstock” that is then shaped and solidified using\u00a0injection molding.The ability to combine several operations into 1 process ensures MIM is successful in saving lead times as well as costs, providing significant benefits to manufacturers. The metal injection molding process might be a green technology due to the significant reduction in wastage compared to “traditional” manufacturing methods.<\/strong><\/em><\/p>\n

    MIM can produce parts where it is difficult, or even impossible, to efficiently manufacture an item through other means of fabrication. Increased costs for traditional manufacturing methods inherent to part complexity, such as internal\/external threads, miniaturization, or identity marking, typically do not increase the cost in a MIM operation due to the flexibility of injection molding.
    The window of economic advantage in metal injection molded parts lies in complexity and volume for small-size parts. MIM materials are comparable to metal formed by competing methods, and final products are used in a broad range of industrial, commercial, medical, dental, firearms,\u00a0aerospace, and\u00a0automotive\u00a0applications. Dimensional tolerances of \u00b10.3% are common and machining is required for closer tolerances .
    MIM technology has found increased applications in the commercial world – from home appliances to watches, automobiles to aerospace, and medical to orthodontics.<\/p>\n

    The advantages of metal injection molding for metal fabrications :<\/em><\/p>\n

      \n
    • Highest degree of design freedom for complex shapes and geometries<\/em><\/li>\n
    • Provides practical economic solutions to increasingly stringent material and product design requirements<\/em><\/li>\n
    • Functional integration of various features, such as lateral drillings, interior and exterior threads and gear teeth.<\/em><\/li>\n
    • Components can be heat and surface treated, plated, welded and soldered<\/em><\/li>\n<\/ul>\n
        \n
      • Very high volume production series run on fully-automatic injection molding machines using multi-cavity tools<\/em><\/li>\n<\/ul>\n

        \u00a0<\/p>\n

        Metal injection moulding process custom metal parts\u00a0<\/p>\n

        MIM prcess in each steps :
        1. Metal powers option
        2. Binders
        3. Mixing
        4. Molding
        5. De-binding
        6. Sintering
        7. post sintering operation such as polishing\u00a0
        8. Mechanical properties MIM parts<\/em><\/p>\n

        Customized metal parts specification
        \u00a0<\/p>\n\n\n\n\n\n\n\n\n\n
        Product type<\/em><\/td>\nCustom high precision small gearboxes for DC motors<\/td>\n<\/tr>\n
        Mat\u00e9riel<\/em><\/td>\nsteel\u00a0<\/em><\/td>\n<\/tr>\n
        Processus<\/em><\/td>\nPowder metallurgy , metal injection molding\u00a0<\/em><\/td>\n<\/tr>\n
        Treatment<\/em><\/td>\nplating ,sand blasting , PVD , coating<\/em><\/td>\n<\/tr>\n
        Tol\u00e9rance<\/em><\/td>\n\u00b10.3%<\/em><\/td>\n<\/tr>\n
        Drawing format<\/em><\/td>\nDWG ,IGS , STP<\/em><\/td>\n<\/tr>\n
        D\u00e9lai de livraison\u00a0<\/em><\/td>\n20 days for mass production<\/em><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

        Custom metal parts<\/p>\n

        Atelier<\/p>\n

        <\/p>\n

        \n

        \n

        \n<\/div>\n
        \n\n\n\n\n\n\n\n
        Application:<\/th>\nMotor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts<\/td>\n<\/tr>\n
        Fonction:<\/th>\nDistribution de puissance, embrayage, modification du couple moteur, changement de sens de rotation, changement de vitesse, r\u00e9duction de vitesse, acc\u00e9l\u00e9ration<\/td>\n<\/tr>\n
        Mise en page:<\/th>\ncyclo\u00efdal<\/td>\n<\/tr>\n
        Duret\u00e9:<\/th>\nSurface dentaire durcie<\/td>\n<\/tr>\n
        Installation:<\/th>\nType horizontal<\/td>\n<\/tr>\n
        \u00c9tape:<\/th>\ntrois \u00e9tapes<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
        <\/div>\n\n\n\n
        Exemples :<\/th>\n\n
        \n
        \n US$ 5\/Piece<\/strong>
        \n 1 pi\u00e8ce (commande minimale)<\/span>\n <\/div>\n

        |<\/span>
        \n <\/i>Demande d'\u00e9chantillon\n <\/div>\n

        <\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
        Personnalisation\u00a0:<\/th>\n\n
        \n
        \n Disponible\n <\/div>\n

        |<\/span><\/p>\n

        <\/i>Demande personnalis\u00e9e<\/p><\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/p><\/div>\n<\/table>\n

        \"bo\u00eete<\/p>\n

        Pratiques de lubrification pour prolonger la dur\u00e9e de vie des bo\u00eetes de vitesses agricoles<\/h3>\n

        Une lubrification ad\u00e9quate est essentielle pour garantir la long\u00e9vit\u00e9 et le fonctionnement optimal des bo\u00eetes de vitesses agricoles. Voici quelques pratiques de lubrification essentielles qui peuvent contribuer \u00e0 prolonger la dur\u00e9e de vie de ces bo\u00eetes de vitesses\u00a0:<\/p>\n

          \n
        • Choisissez le bon lubrifiant\u00a0:<\/strong> Choisissez un lubrifiant de haute qualit\u00e9 sp\u00e9cialement con\u00e7u pour les bo\u00eetes de vitesses et les machines agricoles. Tenez compte de facteurs tels que la viscosit\u00e9, la plage de temp\u00e9ratures et la capacit\u00e9 de charge pour garantir la compatibilit\u00e9 avec les conditions de fonctionnement de la bo\u00eete de vitesses.<\/li>\n
        • Inspection r\u00e9guli\u00e8re :<\/strong> Effectuez des inspections visuelles r\u00e9guli\u00e8res de la bo\u00eete de vitesses et du lubrifiant afin de d\u00e9tecter tout signe de contamination, d'usure ou de lubrification insuffisante. R\u00e9glez rapidement tout probl\u00e8me afin d'\u00e9viter des dommages plus importants.<\/li>\n
        • Propret\u00e9:<\/strong> Maintenez un environnement propre autour de la bo\u00eete de vitesses afin de minimiser les risques de p\u00e9n\u00e9tration de salet\u00e9s, de d\u00e9bris et d'humidit\u00e9 dans le carter. Les contaminants peuvent compromettre l'efficacit\u00e9 du lubrifiant et acc\u00e9l\u00e9rer l'usure.<\/li>\n
        • Niveau de lubrifiant :<\/strong> Surveillez et maintenez le niveau de lubrifiant ad\u00e9quat dans la bo\u00eete de vitesses. Une lubrification insuffisante peut entra\u00eener une augmentation du frottement et de la chaleur, provoquant une usure pr\u00e9matur\u00e9e et des dommages potentiels aux engrenages et aux roulements.<\/li>\n
        • Remplacer le lubrifiant :<\/strong> Respectez les recommandations du fabricant concernant les intervalles de vidange d'huile. Avec le temps, les lubrifiants peuvent se d\u00e9grader, perdre leurs propri\u00e9t\u00e9s et se contaminer. Un remplacement r\u00e9gulier de l'huile contribue \u00e0 garantir des performances optimales.<\/li>\n
        • Respectez le calendrier de lubrification\u00a0:<\/strong> \u00c9tablissez un programme de lubrification en fonction de l'utilisation et des conditions de fonctionnement de la bo\u00eete de vitesses. Respectez les intervalles recommand\u00e9s pour l'application ou le remplacement du lubrifiant afin d'\u00e9viter un sous-lubrification ou une surlubrification.<\/li>\n
        • M\u00e9thode de lubrification appropri\u00e9e\u00a0:<\/strong> Suivez les instructions du fabricant concernant la m\u00e9thode de lubrification appropri\u00e9e, qu'il s'agisse d'un bain d'huile, de graisse ou d'un syst\u00e8me de lubrification automatique. Une application correcte garantit une r\u00e9partition uniforme du lubrifiant sur les surfaces des engrenages.<\/li>\n
        • Consid\u00e9rations relatives \u00e0 la temp\u00e9rature\u00a0:<\/strong> Tenez compte des variations de temp\u00e9rature dans votre environnement d'exploitation. Les temp\u00e9ratures extr\u00eames peuvent affecter la viscosit\u00e9 et les performances du lubrifiant. Choisissez un lubrifiant adapt\u00e9 \u00e0 la plage de temp\u00e9ratures de votre \u00e9quipement.<\/li>\n
        • Conseils d'experts\u00a0:<\/strong> Consultez le fabricant de la bo\u00eete de vitesses ou un sp\u00e9cialiste en lubrification pour d\u00e9terminer les meilleures pratiques de lubrification pour votre mod\u00e8le et application sp\u00e9cifiques de bo\u00eete de vitesses agricole.<\/li>\n<\/ul>\n

          En respectant ces pratiques de lubrification, les agriculteurs peuvent maximiser la dur\u00e9e de vie de leurs bo\u00eetes de vitesses agricoles, minimiser les temps d'arr\u00eat et garantir un fonctionnement efficace et fiable de leur mat\u00e9riel.<\/p>\n

          \"bo\u00eete<\/p>\n

          Handling Varying Torque Demands with Agricultural Gearboxes<\/h3>\n

          Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:<\/p>\n

            \n
          • Gear Ratio Selection:<\/strong> Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.<\/li>\n
          • Torque Multiplier:<\/strong> Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.<\/li>\n
          • Adjustable Speeds:<\/strong> Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.<\/li>\n
          • Power Take-Off (PTO) Options:<\/strong> Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.<\/li>\n<\/ul>\n

            The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.<\/p>\n

            \"bo\u00eete<\/p>\n

            Types de bo\u00eetes de vitesses agricoles pour des t\u00e2ches sp\u00e9cifiques<\/h3>\n

            Diff\u00e9rents types de r\u00e9ducteurs agricoles sont con\u00e7us pour r\u00e9pondre \u00e0 des t\u00e2ches et applications sp\u00e9cifiques en agriculture. Ces r\u00e9ducteurs sont con\u00e7us pour satisfaire les exigences uniques des diff\u00e9rentes machines et op\u00e9rations agricoles. Voici quelques types courants de r\u00e9ducteurs agricoles\u00a0:<\/p>\n

              \n
            • Bo\u00eetes de vitesses pour tondeuses rotatives\u00a0:<\/strong> Ces r\u00e9ducteurs sont utilis\u00e9s dans les faucheuses et d\u00e9broussailleuses rotatives. Ils transmettent la puissance de la prise de force (PDF) du tracteur aux lames, permettant une coupe efficace de l'herbe, des cultures et de la v\u00e9g\u00e9tation.<\/li>\n
            • Bo\u00eetes de vitesses pour \u00e9pandeurs \u00e0 fumier\u00a0:<\/strong> Les \u00e9pandeurs \u00e0 fumier utilisent des r\u00e9ducteurs sp\u00e9cialis\u00e9s pour r\u00e9partir le fumier uniform\u00e9ment sur les champs. Ces r\u00e9ducteurs garantissent une \u00e9pandage constant d'engrais tout en s'adaptant aux charges variables.<\/li>\n
            • R\u00e9colte des bo\u00eetes de vitesses\u00a0:<\/strong> Les bo\u00eetes de vitesses utilis\u00e9es dans les machines agricoles, telles que les moissonneuses-batteuses, permettent de r\u00e9colter, de battre et de s\u00e9parer efficacement les r\u00e9coltes de leurs tiges. Ces bo\u00eetes de vitesses supportent des charges \u00e9lev\u00e9es et des conditions de fonctionnement variables.<\/li>\n
            • Bo\u00eetes de vitesses pour semoirs :<\/strong> Les semoirs n\u00e9cessitent des r\u00e9ducteurs pour distribuer les semences avec pr\u00e9cision et \u00e0 intervalles r\u00e9guliers. Ces r\u00e9ducteurs garantissent un placement pr\u00e9cis des semences pour une germination et une croissance optimales des cultures.<\/li>\n
            • Bo\u00eetes de vitesses pour r\u00e2teaux \u00e0 foin\u00a0:<\/strong> Les andaineurs \u00e0 foin utilisent des r\u00e9ducteurs pour rassembler et disposer le foin en andains en vue de la mise en balles. Ces r\u00e9ducteurs contribuent \u00e0 optimiser le processus de ramassage du foin.<\/li>\n
            • R\u00e9ducteurs de syst\u00e8mes d'irrigation\u00a0:<\/strong> Les syst\u00e8mes d'irrigation agricole peuvent utiliser des bo\u00eetes de vitesses pour contr\u00f4ler le mouvement et le positionnement du mat\u00e9riel d'irrigation, assurant ainsi une distribution efficace de l'eau sur les champs.<\/li>\n
            • Bo\u00eetes de vitesses pour mat\u00e9riel de travail du sol\u00a0:<\/strong> Les bo\u00eetes de vitesses utilis\u00e9es dans les \u00e9quipements de travail du sol, tels que les charrues et les cultivateurs, aident \u00e0 ameublir le sol, \u00e0 pr\u00e9parer les lits de semences et \u00e0 favoriser la lev\u00e9e des semis.<\/li>\n
            • Bo\u00eetes de vitesses de tracteurs :<\/strong> Les tracteurs peuvent int\u00e9grer diff\u00e9rentes bo\u00eetes de vitesses pour des t\u00e2ches telles que le changement de vitesse, l'entra\u00eenement de la prise de force et la commande des accessoires.<\/li>\n
            • R\u00e9ducteurs de vis sans fin \u00e0 grains\u00a0:<\/strong> Les vis sans fin pour les c\u00e9r\u00e9ales utilisent des bo\u00eetes de vitesses pour faciliter le d\u00e9placement des c\u00e9r\u00e9ales r\u00e9colt\u00e9es d'un endroit \u00e0 un autre, par exemple d'une moissonneuse-batteuse \u00e0 un silo de stockage.<\/li>\n<\/ul>\n

              Chaque type de r\u00e9ducteur agricole est con\u00e7u avec des caract\u00e9ristiques, des capacit\u00e9s de charge et une robustesse sp\u00e9cifiques pour r\u00e9pondre aux exigences de son usage. Les fabricants con\u00e7oivent ces r\u00e9ducteurs pour r\u00e9sister aux conditions difficiles des op\u00e9rations agricoles, tout en garantissant un fonctionnement efficace et fiable.<\/p>\n

              \"China\"China
              editor by CX 2023-09-21<\/p>","protected":false},"excerpt":{"rendered":"

              Product Description We are 1 of the leading manufacturer of planetary gearboxes through powder metallurgy. A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear .\u00a0A Sun gear is 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