Small Precison Worm Reduction Gearboxes
There are numerous of specifications you will have to consider when coming up with a worm gearbox selection.
First, what’s the input and output torque requirements? Next, examine vendor horsepower/torque charts and select the correct worm equipment reducer.
If how big is the gearbox is going to be an important consideration then check the reducer dimension specifications, not all producers make compact units. In fact, working with the right supplier can help you not merely find the right equipment reducer but also avoid some of the most typical mistakes in reducer selection. We offer a free guide to assist you find the right supplier to work with.
For low and fractional horsepower app we offer two sizes of worm gear reducer, the SW-1 and the SW-5. Size and torque output will be the major distinctions between these two models. Both feature the hollow or solid output shaft. Both models are compact and provide users an array of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specifications of your unique application or task is vital to selecting the correct worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Small precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• Drilled and tapped small worm gearbox installation holes on top and bottom
• Flush fitting bearing caps simple to install
• Input shafts mounted on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capability of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Right Angle Worm Gear Motors Used
Anywhere a concise dual shaft gear motor or single shaft gear motor is necessary. This right angle equipment motor is indeed versatile it could work just about anywhere.
Features & Options
Double Shaft or Solitary Shaft
Maximize Torque in a little Package
Wide Gear Ratio
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power provides designed and built exclusive, high precision mini gearboxes that can’t be found anywhere else. Our miniature gearboxes can be found in numerous configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that are designed and built to meet your specific specifications.
E mail us for the mini gearbox the application requires, or ask for a quote upon a custom micro gearbox.
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, acceleration reducers, equipment drives, and gearmotors. All terms can be used more or less interchangeably. Please be aware that the links for our little gear drives include info on the full range of body sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel box miniature equipment drives are program rated for the maximum balance of efficiency and cost. Torque could be balanced to meet up your RPM and working life requirements. Light-weight with low backlash efficiency (as little as 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They provide an result shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined light weight aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from opposite sides of the housing; output is definitely a keyed bore. Standard one- and double-end shafts can be found and supplied with keys and retainer rings. An array of gear ratios and insight sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long term lubrication. They offer two input shafts on opposite sides of the body, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high performance efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes generate an output at 90° from the insight. They deliver superior functionality in an amazing array applications and are built with little footprints, making them perfect for operations where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power’ micro inline spur gear drives can be found in two frame sizes, and are rated for speeds up to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver excellent performance with high efficiency, and show rugged structure for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and manufacture a customized miniature gearbox to meet your unique specs. We can produce customized micro gearboxes in any configuration your application requires, with result torque amounts as high as 900Nm. We are able to work from your own gearbox designs, reverse engineer a preexisting unit, or help you develop an all-new design that provides the performance you will need. Ask for a quote on a custom miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive crucial and retainer rings could be supplied to your specs for any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or double ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our program engineers to discuss your particular needs.
We offer a broad selection of misalignment shaft couplings in in . and metric bore sizes. Inch and metric precision ground shafts are available from stock.
Contact Us for POWERFUL Miniature Gearboxes
We are the miniature gearbox professionals. Our micro gear drive models deliver superior functionality in a small footprint, and are tough enough for challenging work environments. E mail us to learn more about our mini gearboxes, or request a quote on a custom model that is tailored to your needs.
Additional advantages of worm drive gearboxes include:
Small Precison Worm Reduction Gearboxes